@balance Services and VIRTUAL HYDRAULICS Modeling Control Abnormal Pressures While Drilling Fractured Production Zone | ProductsSLB
Case Study
Location
United States, North America, Onshore
Details

Challenge:

  • Infield faults contributed to a narrow equivalent circulating density (ECD) window, associated loss of circulation and well control difficulties
  • Wide mud weight swings due to gas influx control resulted in a heterogenous fluid column with an unstable and unpredictable mud weight
  • Excessive days were spent trying to manage the well control, and losses of mud contributed to excessive costs and non productive time (NPT)

Solution: MPD techniques by @balance Services in combination with modeling of the ECDs using VIRTUAL HYDRAULICS allowed for better well control.

Results:

  • By using the M-I SWACO LOW PRESSURE AUTOCHOKE CONSOLE (LPAC) MPD equipment and @balance Services techniques, constant wellbore pressure was maintained, preventing an influx of undesirable quantities of formation gas
  • VIRTUAL HYDRAULICS modeling allowed for estimated ECDs, which enabled proper kill weight mud pills to be calculated and spotted for well control
Products Used

@balance Services and VIRTUAL HYDRAULICS Modeling Control Abnormal Pressures While Drilling Fractured Production Zone

Days on the well reduced from 41 to 17 days

Stabilized Wellbore Pressure

A South Texas operator was concerned because the previous well ran into abnormal pressures due to gas influx associated with fracture-fed gas. In an attempt to control this gas prior to running and cementing the production liner, excessive mud weights were used and resulted in breaking down the formation. Infield mud weights were anticipated to be 10.0 to 10.5 ppg. Trip pills that were pumped resulted in a system mud weight of 14.0 ppg. Subsequently, large losses of circulation occurred and excessive amounts of NPT were needed to control the well pressure. The operator experienced a wellbore column of fluid compromised by gas influx and therefore tried to maintain the wellbore without knowing the mud weight of the downhole fluid column in well kill operations.
Managed Pressure Drilling (MPD) techniques by @balance Services and VIRTUAL HYDRAULICS modeling are utilized to control abnormal pressures while drilling fractured production zone

MPD and VIRTUAL HYDRAULICS Modeling

An automated LPAC MPD system was rigged up and wellbore pressures were kept constant using a mud weight of 9.8 ppg. Fluid losses were minimized and wellbore gas influxes were mitigated. Using this method, the fluid column weight was controlled and predictable, and allowed for accurate modeling using VIRTUAL HYDRAULICS. Using MPD, the mud weight was maintained at 9.8 ppg, and kill weight mud pills were constructed to offset the ECD of 12.5 ppg. This equated to a 0.3 ppg trip margin and allowed safe pipe tripping. During the initial casing run, gas influxes were seen and required shut-in procedures. Well control procedures ensued and the casing was stripped to TD. Successful cementing of this liner then proceeded and good returns were seen throughout the cement job.

Days on Well

Days on the well were reduced from 41 days to 17 days with the associated cost saving attributed to successful implementation of @balance Services MPD.

Products Used

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